This station volition teach you on how you can build a stove poker tabular array measure by measure. The finished stove poker tabular array is shown in the photograph below. The tabular array is octogonal and has cut outs to hold cards, stove poker chips and beverage cups. The board is finished with stain and glossy clearcoat varnish; also the playing surface is covered in felt. All materials are cheap and readily available at any builders providers or hardware store. This tabular array could easily be made over a couple of weekends depending on your woodworking experience and using modest woodworking tools. It would make for a very cool addition to any man cave! I got my stove poker tabular array plans here along with 150 other tabular array plans.
Finished stove stove poker tabular array that you, yes you can make!
measure 1 - Materials and Tools
Materials List and approximate prices:
3/4' birch plywood 4' x 8' (2)
$72
3/4' birch plywood 4' x 4' (1)
$26
6'x3' 3/4' thick pine boards (4)
$21
6'x8' 3/4' thick pine boards (4)
$48
2.5 Yards of Hunter Alova Suede
$14
2 yards quilting batting
$16
Plastic Cup Holders (8)
$43
3M spray Adhesive 77
$9
1/2' staples
$3
#8 - 1 1/4' Wood Screws
$5
1 1/4' Finishing Nails
$3
Minwax Stain
$5
Minwax Pre-conditioner
$7
Minwax Quick-Dry Glossy Polyurethane
$8
Elmer's Wood Glue
$5
#10 Biscuts
$7
25' Leather Texture 3/4' T-Molding
$16
TOTAL
$306
Tools I used:
- Sliding compound mitre saw
- Circular Saw
- Bar clamps
- Hand held sander
- Router
- Electric Staple Gun
- Cordless drill
- Plate joiner kit
measure 2 - Cutting for each side of octogan
Firstly, start with your 6'x8' 3/4' thick pine boards. These volition be cut into 8 pieces and volition form the perimeter of the top surface of the stove poker tabular array. These volition be routered out later to allow space for cups and chips/cards.
measure 3 - Cutting edge piece/molding
Next take your 6'x3' 3/4' thick long pine boards and using a drop saw or hand saw (with mitre box!)cut them roughly 1' longer than the longest edge of the 8 pieces that you have just cut in measure 2. These volition be nailed and glued along the edge of the tabular array top as a finish molding.
measure 4 - Gluing up each side of octogan
The next measure volition involve nailing and gluing the pieces cut in measure 3 to the pieces cut in measure 2.
I did mention that the pieces cut in measure 3 ought to be about 1' longer than the longest edge of the piece cut in measure 2. This difference volition be split so that the pieces from measure 3 volition stick out 1/2' on each side of each piece (longest edge) from measure 2. This was to ensure that there is enough material to trim off at the appropriate angle i.e. flush and inline with edges of the pieces made in measure 2. Nails out to be punched below the surface and then later filled with appropriate colored wood filler.
measure 5 - Cutting each side to correct length and angle
The next measure is to trim up the assembly on both sides such that each edge of the assembly is at the same angle. This is done using the mitre saw. Please ensure that your mitre saw is at the correct angle. Double check to be sure! Run your finger along the cut edge to ensure that the surface is smoothe and the edge of each piece is aligned.
The image on the right below shows the desired result.
measure 6 - Cutting out for cup holder
Using a hole saw cut a hole wide enough to allow the cup holders to fit snugly.
measure 7 - Cutting out for chips storage
The next measure involves cutting the rectangular hole out which volition allow each player to store his/her chips/cards. I did this by drilling a hole within the outline of the rectangle to allow the jigsaw blade to get started then slowly and carefully cutting out the material. Patience is key here, as I would imagine you want a smooth straight finish. Tip: Clamp a piece of straight edge to run your jigsaw against. This volition ensure a very straight cut. This isn't shown in the diagram by the way.
measure 8 - Dry Assembly
At this stage, all going well, you should have 8 assemblies exactly like that in the picture above on the right. It would make very good sense at this stage to dry fit the assembly to ensure that all edges join up with no gaps, if you what I mean. They then can joined permanently.
measure 9 - Gluing up final assembly
Assuming that measure 8 went well, the next measure volition be to cut out holes for the biscuits using the jointer and then gluing up the assembly. The pieces volition be held together using clamps in the positions shown on the image on the right below.
The final assembly volition first be glued and allowed to dry in half. This is shown in the photo below.
Once the glue has dried, the two halves are then glued together on the flat as shown below in the picture.
measure 10 - Cut plywood base
The next measure is to cut the plywood base onto which the assembly above volition sit.
Using the octagon ring made in measure 9, measure the inside diameter and this volition give you the measurement to mark out the outline of the base onto a sheet of plywood. I actually had to join two plywood sheets together as one would not suffice. It's all about measuring twice and cutting once here!
measure 11 - Cutting out for cup-holders in plywood base
The holes for the cup holders volition now be cut out in the plywood base. This is done by fitting the top octagon ring (from measure 9) to the plywood base (from measure 10) and then using the top holes as a guide for the hole saw to cut holes into the plywood base.
measure 12 - Router the top edges
To give the tabular array top a nice appearance I rounded all the edges with a router and a rounding bit.
Paying particular attention to the joints, I sanded all the surfaces with 120 grit paper on a hand held sander. I finished off the sanding with a 220 grit sandpaper. The surface was very smooth at this stage ready for stain and a finish. But that volition come later. Next to cut out the centre octagon.
measure 13 - Cut out centre octagon
Next, the centre octagon (play surface) is cut out and wrapped up with felt. This piece is cut using a 4' x 4' sheet of 3/4' birch plywood. Remembering that batting & felt volition be wrapped around this piece it is important that there roughly a 1/8' gap all around to allow for the thickness of the felt.
The batting is glued to the plywood using a spray adhesive. The edges are then wrapped around the edges and stapled to the other side. The same is done when gluing the felt (green) to the batting.
measure 13 - Making the foot of the tabular array.
The foot of the tabular array is simply a plywood octagon which can be made to any width you desire. Mine was made 5/6 the width of the octagon centre piece mad in measure 13.
measure 14 - Making the pedestal
The pedestal is the base onto which the tabular array top rests. The pedestal consists of an upper pedestal and a lower pedestal. The upper pedestal slides over the bottom pedestal such that the tabular array can be easily dis-assembled and transported from one place to another.
The top (&bottom) pedestal is square and is made from 3/4' plywood. The pedestal is nailed and glued together.
The bottom pedestal is constructed in the same way as the top pedestal but is nailed to the plywood foot. This is shown in the photos below.
Both the top and bottom pedestal edges are finished with a pine trim.
measure 15 - Finishing
The next measure involves staining all surfaces that volition be visible when the tabular array is fully assembled.
All surfaces are given a sanding firstly with 120 grit sand paper and then secondly a rub with 220 grit sandpaper. All surfaces and brushed and rub with a tack cloth to remove any dust.
Uneven staining is a common problem when staining softwoods like pine, thus the wood is first preconditioned to allow the stain to stain the wood more evenly. The stain is allowed to dry, lightly sanded and rubbed with a tack cloth. The wood is then given a coat of polyurethane.
measure 16 - Attaching the top pedestal to the plywood base
Once the polyurethane has dried you can now proceed to attach the top pedestal to the plywood base.
On the underside of the plywood base mark out a section in the middle and apply glue. For extra security the top pedestal is screwed to the plywood wood base.
measure 17 - Cutting & gluing fabric in chip holder cut out
The tabular array is assembled. The octagon ring volition give the correct positions for the batting and felt cut outs. The method of securing the batting to the plywood base and then the felt to the batting is identical to the method used in measure 13.
Once the fabric fitting is complete lay the octagon ring on top.
measure 18 - Ready to Play some stove stove poker?
The tabular array is ready for some fun nights of stove poker playing with friends or family.
I hoped that you have realised just how easy it is to make your own stove poker tabular array. I used some plans that I bought online and they were well worth it. I have had many a fun night stove poker with my buddies, you can too.
